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Modernize your cold end without changing the layout
The FleXinspect T180 - gen III allows glass plants to replace old machines with modern technology. Replacing FP’s with the FleXinspect T180 - gen III lets glass plants utilize the space without additional expensive layout modifications. Its increased throughput reduces the number of inspection loops (2:1 reduction is typical) in factories.
PIC compatible
- Reports the inspection results and CID information into the PIC system.
- All inspection results can be configured to directly match the mapping from other FP machines installed on the line.
Reduced line space and maintenance
- The all in one inspection configuration reduces the number of machines needed per inspection leg.
- High operational speed minimizes the number of inspection legs needed per forming line.
- Significant maintenance and labor savings are achieved due to fewer inspection machines in the production area.
Complete cold end inspection
- Total inspection solution.
- Provides all the necessary cold end inspections.
- The unique design of the servo-driven handling devices allows inspections that are not possible with rotary inspection machines.
Higher speeds and larger ware
- The 840mm starwheel design allows higher speeds on large diameter containers.
- The starwheel pocket configuration can be optimized to maximize container throughput.
- Synchronized servo motor motions optimize the machines, increasing efficiency.
Precise container rotation
- A servo-driven rotator with a modular design improves operation.
- Servo technologies provide rotation performance feedback.
- Modular design allows maximum setup flexibility.
Features
- All inspections in one machine
- Modular/expandable inspection systems
- Cavity correlation of all defects
- Non-contact gauging for the finish
- Integrated inspection conveyors
- Traceability of change (who, what, when)
- 840mm servo-driven starwheel
- Five modular servo-driven rotation devices standard, supports up to seven
- Servo-driven infeed screws
- Servo-driven starwheel
- Live belt outfeed handling system
- Auto challenge functionality (QC samples)
Available Inspections
- Modulated check detection
- Mold number reader - heel codes
- Vision plug/ring/dip/saddle/height
- Wall thickness – up to four elevations
- Two ‘point out of round’ (up to two positions)
- Mechanical plug/ring
- Mechanical dip/saddle/height
- Vision mold number reader – alpha numeric/bottom dots
- Sidewall opaque/sidewall transparent/sidewall stress
- Base/base stress
- Sealing surface/wire edge
- Dimensional (height, diameter, lean)
- Vision check
- ID read (matrix code reader)
Ware Range
- Height: 35mm-381mm
- Body Diameter: 16mm - 170mm
Safety
- Safety guarding, including entrapment tunnels
- Safe jog/run with two hand biometric control switches
- Safe torque off position monitoring and control
Equipment Details
Pockets |
Max. Diameter | Inspection Stations | Available Rotation Stations |
---|---|---|---|
12 | 152mm | 7 | 5 |
24 | 79mm | 13 | 9 |
Typical Production Speeds
Type | Pockets | Production Speed | Burst Speed |
---|---|---|---|
Wine | 12 | Up to 250 | 270 |
Beer | 24 | Up to 350 | 370 |
12 | Up to 165 | 180 | |
24 | Up to 200 | 220 |
Downloads
BR0060RevA - Defect Guide
PDF | 30.07.2024
BR0075 - FleXinspect T180
PDF | 27.07.2022
TNB308 - FleXinspect T Transparent Sidewall_0.pdf
PDF | 28.10.2022
BR0075 JP - FleXinspect T180 Japanese
PDF | 31.05.2023
TNB313 Rev- FleXinspect T Gen 3 Application Notes.pdf
PDF | 17.08.2023
TNB314 Rev- FleXinspect T180 Gen 3 Application Notes.pdf
PDF | 17.08.2023
BR0081 - Intelligent Mold Reject IMR.pdf
PDF | 11.07.2024