
Gob observation solution
The GobRadar monitors each gob after the shear cut and registers parameters such as weight, temperature, trajectory, length, diameter etc. Continuous analysis with adjustment recommendations are presented on the user interface.
Measurement of
- Weight
- Length
- Diameter
- Angle
- Position
- Trajectory
- Shape
- Freak Detection
- Temperature
Real-time online measurements
Continuous measurements allow insights into the process in real-time. This enables monitoring and traceability right from the start and allows to detect trends at an early stage.
Real-time data = better process information
Closed-loop weight control
Measuring each gob allows to take live control over the process and not merely every time a manual weight measurement is performed.
Improved stability = increased efficiency
Reduced work load for the operators – less manual weight measurements
Less demand on operator = increased efficiency
Compare gob shape
Comparing the gob to a previously saved “best” shape allows to reduce the job change time. Continuous monitoring ensures process stability.
Improved job change = increased efficiency
Multi-weight support
Especially the demanding task of multi-weight production and job change is improved.
Improved job change = increased efficiency
Process automation
A key sensor for End to End enabling further advanced applications such as the closed loop with the Emhart SmartFeeder!
Features
- Create valuable data
- Close loop weight stability
- The perfect combination: Gob Radar and SMARTFEEDER
- Multi gob production
Benefits
- Monitor production by measurements (diameters, length, tilt) to create 3D image
- Analyze all gobs in real time and set tube and/or needles actions to stabilize weight of finish product
- A slave and a master working together to go a step forward, not only weight stabilization but a lot more
- With SMARTFEEDER each gob can get is own limits and system can manage it fully automatic
Field upgrade proposal
Complexity
- Installation can be done on a running machine and startup during a job change. The right choice needs to be done regarding adjustment drivers, two solutions with or without PPC installed on the line.
Availability
- Machines types: All Bucher Emhart Glass forming machines and any IS from competition
Prerequisites
- Gob Radar functions standalone regardless of control system installed implementation of upgrade
Implementation of upgrade
Project management effort
- Specification: 4 hours
- Follow up: 6 hours
Service requirement
- 1 Automation specialist: 3 days on site
- Required training to be included: 2 days
Service optional
- Training for operator using camera technology
- Training for specialist to maintain and do service on unit