Full Plunger Motion Monitor
The Plunger Process Control System 2 (PPC2) is an advanced process monitoring and control solution for NNPB, PB, and B&B glass forming processes. The system continuously monitors individual plunger motions using full stroke sensors and a unique cable-free design within the plunger mechanism. In NNPB and PB applications, PPC2 also controls gob weight through closed-loop adjustments of tube height and individual plunger needles in the feeder. By displaying the complete plunger stroke profile for every cavity, PPC2 provides production specialists with detailed insights to optimize press timing, forming parameters, and process consistency. All profiles and process data are electronically stored and readily available for analysis and reporting. The result is reduced process variation, improved container quality, and enhanced operational performance across a wide range of glass manufacturing applications.
PPC Features
- Full stroke motion tracking
- Gob weight control
- Wireless sensor connection
- Hot End Ware Reject HEWR
- Process data collection, storage and extraction
- Advanced diagnostic tools
- Status visibility with large LED display
Configuration
PPC is available for the following Quick Change Plunger Mechanisms
- 4 1/4" DG
- 5" DG
- 85mm TG - 5" DG Quick Conversion
- 5 1/2" DG
- 6 1/4" DG (IS/AIS/NIS)
- 4 1/4" TG (IS/AIS)
- 5" TG (NIS)
- 95mm QG (NIS)
Features
- Data extraction
- Common user interface with UC2
- Scalable user interfaces
- Potential for future enhancements
Benefits
- Full access to data from the PPC system via state of the art protocol
- Reduce the amount of screens for the operator by toggling between UC2 and PPC2 user interfaces from one hardware
- Add additional stationary or carriable clients
- Stay on top with upcoming software developments
Field upgrades proposal
Complexity
- Installation can be done on a running machine and startup during a job change.
Availability
- Machine types: All BEG forming machines already equipped with PPC
Prerequisites
- PPC functions standalone regardless of control system installed
Implementation of upgrade
Project management effort
- Specification: 4 hours
- Follow up: 4 hours
Service requirement
- 1 Automation specialist 3 days on site
Required training to be included
- 2-3 days
Service optional
- E-learning PPC1 to PPC2 what does it take