1. Feeder
  • Glass too cold
  • Bad shear mark
  • Gob too pointed

 

1. Feeder
  • Adjust the gob temperature
  • Change shears
  • Adjust gob shape

 

2. Machine Setup and Operation
  • Neck ring set too low; rubbing on the top of the mold causing the ring to be lifted in the neck ring arm
  • Neck ring arms not set at the same height causing a strain when the bland opens
  • Neck ring arm not square
  • Too much settle blow, pressure and/or time of application
  • Neck ring or plunger too cold
  • Improper invert mechanism end of stroke cushioning
  • Too much cooling wind from finish cooling nozzle, mainly on press and blow
  • Too much oil and water running down from deflector into the neck ring
  • Too much oil spray
  • Neck ring not releasing properly (too dry or opening too fast or too slow)
  • Incorrect height adjustment of plunger mechanism
  • Baffle down too hard causing additional deflection of mold holder
  • Interlock between blank and ring dirty, causing neck to open when blank opens
  • Too long vacuum time, resulting in cooling the finish mold equipment

 

2. Machine Setup and Operation
  • Set neck ring arms to neck ring setting gauge
  • Check invert mechanism with neck ring mechanism aligning fixture
  • Change the neck ring arms
  • Reduce settle blow time and/or pressure
  • Reduce plunger cooling time and/or pressure
  • Check cushioning of invert mechanism
  • Reduce cooling wind
  • Fit drip pan to deflector
  • Reduce oil spray
  • Adjust neck ring opening
  • Adjust height of plunger mechanism
  • Adjust the speed of baffle mechanism
  • Change blank mold
  • Reduce the vacuum time

 

3. Mold Equipment
  • Neck ring radius too sharp, thread not relieved
  • Neck ring cavity not polished
  • Improper fitting between blank and ring
  • No relief at blank and neck ring match
  • Neck ring size too large

 

3. Mold Equipment
  • Relieve threads in neck ring
  • Polish neck ring cavity
  • Check against mold gauges
  • Proper relief of blank and neck ring
  • Use a smaller neck ring mold