1. Machine Setup and Operation
  • If more than single cavity machine, takeout may be coming out over deadplate too fast causing bottles to swing and collide at contact area
 
1. Machine Setup and Operation
  • Ajust takeout
2. Conveyor
  • Improper setting of pusher cams
    Worn pusher arms resulting in inconsistent pushing
  • Bottles hitting each other at transfer or stacker pickup point
  • Improper pusher shape
  • Pusher arm material unsuitable
  • Ware hitting metal guides on stacker or conveyor
  • Incorrect transfer from machine conveyor to stacker conveyor
  • Conveyor belt shipping

 

2. Conveyor
  • Correct setting of pusher cams
  • Worn pusher arms should be replaced
  • Correct spacing of bottles on conveyor
  • Correct pusher shape
  • Use non-ferrous material or, if using steel, cover with a carbon-based material for ware pushers
  • Adjust and improve transfer from machine conveyor to stacker conveyor
  • Check operation of conveyor belt
3. Stacking Equipment
  • Incorrect setting of bottle cam (tong stacker)
  • Incorrect setting of pusher bar (push bar stacker)
  • Push bar-bare metal at incorrect temperature
  • Push bar speed too great

 

3. Stacking Equipment
  • Correct setting of bottle cam
  • Correct setting of pusher bar
  • Cover pusher bar with insulation material
  • Reduce speed of pusher bar to reduce bottle impact