1. Feeder
  • Glass too cold, causing difficult pressing on '62' operation when producing lightweight ware or tall jobs like milk bottles
  • Glass too hot
  • Gob weight too heavy (62 process)
 
1. Feeder
  • Adjust gob temperature
  • Check gob weight
2. Machine Setup and Operation
  • Wear on blank and mold holders
  • Wear on blank and mold linkage
  • Incorrect blank and blow mold linkage alignment
  • Incomplete stroke of blank and blow mold piston in cylinder
  • Misalignment of plunger mechanism
  • Carbon deposit on blank and blow mold halves
  • Glass in interlocking fit or blank or blow mold
  • Interference between blank and/or blow mold with block lock at operation temperature
  • Plunger mechanism too high
  • Excessive plunger and counterblow pressure
  • Neck ring incorrectly set
  • Bottom plate running too hot
  • Blank mold too hot
  • Baffle too hot

 

2. Machine Setup and Operation
  • Change mold holders and check the old ones against repair dimensions
  • Check blank and mold supporting for wear
  • Check with mold and blank linkage aligning fixture
  • Realign the plunger mechanism
  • Change mold and blank
  • Clean the mold and blow out the glass
  • Check block lock fitting at operating temperature for tightness
  • Adjust plunger mechanism height
  • Reduce counterblow pressure
  • Check invert mechanism with neck ring mechanism aligning fixture
  • Apply cooling to bottom plate
  • Increase the cooling on blank
  • Apply cooling to baffle

 

3. Mold Equipment
  • Recess on blank and mold for either plunger or block lock location incorrectly made or too tight fit
  • Interference between neck ring and blank mold neck ring diameter too large
  • Unsuitable pressing gate on parison design (press and blow)
  • Blank and molds insufficiently hollow scraped - insufficient relief or interlocking fits and for tongue and groove fits
  • Blank and mold warped and/or worn out
  • Bottom plate holding blow mold open
  • Incorrect selection of bottom plate size

 

3. Mold Equipment
  • Check fit for plunger lock or blank lock
  • Check the neck ring and blank mold with mold gauges
  • Redesign parison with proper pressing gate
  • Maker sure that hollow face scraping is sufficient
  • Check volume of blank and plunger for gob weight
  • Check bottom plate with gauges for faulty manufacture, buildup of carbon, or glass in bottom plate dovetail
  • Check selection of bottom plate size